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The core function of our film laminating machine is to firmly attach a layer of transparent plastic film (through heating, pressure application or gluing) onto the surface of the printed material. It is widely used in the packaging of textbooks, books, periodicals, picture albums, manuals, wall charts, geographical maps, audio-visual products and paper bags, etc. For professionals in the industry, the laminating machine is a powerful guarantee for improving the laminating quality of printed materials, reducing costs and generating high profits. It is also an ideal post-printing processing machine for printing factories to replace traditional high-energy consumption and heavily polluting paper-plastic composite equipment.
From a professional perspective, film coating is essentially a surface finishing process that integrates protection, decoration and performance enhancement. Its core value can be interpreted in several ways:
1. How does the coating process improve the durability and protective performance of printed products?
The laminating effectively achieves waterproofness, dirt protection, friction protection, and chemical corrosion resistance, significantly extending the lifespan and shelf life of printed products such as packaging boxes, picture books, and labels.
2. How does laminating enhance the visual appeal of printed materials?
The glossy film can enhance the overall luster, making the colors more vivid and saturated;
The matte film, on the other hand, creates a sophisticated and delicate visual texture, meeting the packaging requirements of high-end brands.
3. Will the coating improve the subsequent processing performance?
By applying a coating, the stiffness, toughness and tear resistance of the paper can be enhanced, which is particularly crucial for subsequent packaging processes such as die-cutting, embossing and folding.
4. Can the product's value be enhanced by applying a coating?
By using special functional films such as tactile films (velvet-like, leather-like), scratch-resistant films, and anti-counterfeiting films, the product's differentiation competitiveness and end-user experience can be significantly enhanced.
Based on the principle of the coating process and the type of the film, industrial coating machines are mainly divided into two categories: the immediate coating type coating machine and the pre-coating type coating machine.
How to meet the requirements for high adhesion and coating of special materials?
The equipment evenly coats the liquid glue (solvent-based or water-based) on the surface of the film through the coating system. After the solvent in the glue layer evaporates through the drying channel, it is firmly adhered to the printed material under the action of the heat-pressing roller.
Unwind → Gluing unit → Drying tunnel → Hot pressing roller → Rewind / Paper stacking
Advantages:
The adhesive strength is extremely strong, suitable for large-area direct printing, as well as for difficult-to-laminate materials such as gold and silver card paper.
The process is flexible and can be adjusted by changing the glue to accommodate various materials.
This technology is commonly applied to high-end packaging and specific processing industries.
Why has the pre-coated laminating machine become the mainstream configuration in the market?
The pre-coated laminating machine uses laminating materials that have already been coated with hot melt adhesive or pressure-sensitive adhesive on the surface of the film substrate (such as PET, BOPP). Through heating or pressure, the adhesive layer is activated and adheres to the printed material.
Unwind → Heating roller (thermoplastic adhesive type) → Bonding roller → Take-up / Paper stacking
The overall structure is simple and the stability is high.
Advantages:
No solvent evaporation, environmentally friendly and safe, meeting food and pharmaceutical packaging standards
The operation is simple and convenient. It can be used directly after being plugged in. The finished product dries immediately.
High production efficiency, good consistency of products, and almost no risk of foaming.
The current mainstream choice in the film coating equipment market